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KennyOffroad
06-20-2009, 03:41 PM
My build thread on my 1993 Ford Explorer.

1st day home.

Engine 4.0 v6
Trans a4ld auto
T- case B/W 1354E
Front Axle Dana 35 open, 3.73 gears
Rear Axle Ford 8.8, l/s, 3.73

http://i251.photobucket.com/albums/gg305/KennyOffroad/Turtle/DSC08820-1.jpg
http://i251.photobucket.com/albums/gg305/KennyOffroad/Turtle/DSC08819.jpg

Plans are.

Front : HP Dana 60, 5.38 gears, Lockright Locker, hi steer, hydro assist.
Rear : Dana 60, 5.38 gears, A locker ?, Disc brakes.
Front Susp. : Custom leaf spring or ?
Rear Susp. : Leaf Spring
Tires : 38.5 TSL Boggers
Wheels : 16x8 or 16x10, with weld on bead locks.

I plan building custom bumpers F/R and Exo-cage, Warn winch front and some other things.

jsawduste
06-20-2009, 11:07 PM
Great project. But a D35 up front ?

Captain Ledd
06-20-2009, 11:11 PM
Great project. But a D35 up front ?

Nope, a HP Dana 60, 5.38 gears, Lockright Locker, hi steer, hydro assist up front. :fryingpan: (bottom of the post)

Thats just what it has currently. Basically the Ranger is donating all of it's parts is what I understood out of it.

xj97sport
06-20-2009, 11:23 PM
correct ledd, on a side note kenny can we put a big turtle sticker on the back window

MuddyPaws 3.0
07-03-2009, 11:25 PM
Great project. But a D35 up front ?

I get what you mean.

Yes, the front TTB on the rangers/B2's and stuff was called a d35.

BIGBEN
07-04-2009, 12:51 PM
yeah, 35 front.



looks like a cool project. :thumb:

KennyOffroad
08-03-2009, 11:18 AM
Updates pic soon.

86BlackedoutBronco
08-04-2009, 01:12 AM
nice find, cant wait to see the build

KennyOffroad
01-27-2010, 09:29 AM
8.8 is on isn't way out

http://i251.photobucket.com/albums/gg305/KennyOffroad/Turtle/DSC00037.jpg
http://i251.photobucket.com/albums/gg305/KennyOffroad/Turtle/DSC00038.jpg

In with the Dana 60.:thumb:
http://i251.photobucket.com/albums/gg305/KennyOffroad/Turtle/DSC00039.jpg
http://i251.photobucket.com/albums/gg305/KennyOffroad/Turtle/DSC00040.jpg
http://i251.photobucket.com/albums/gg305/KennyOffroad/Turtle/DSC00041.jpg
http://i251.photobucket.com/albums/gg305/KennyOffroad/Turtle/DSC00042.jpg

Need to hook up driveshaft and bleed the brakes and make shocks mounts, and more to do.

jsawduste
01-27-2010, 11:14 AM
Looking Good !!

KennyOffroad
02-05-2010, 07:53 AM
Updates, Rear done for now, time to start working on the front and start removing the stock axle this week.
http://i251.photobucket.com/albums/gg305/KennyOffroad/Turtle/DSC08368.jpg
http://i251.photobucket.com/albums/gg305/KennyOffroad/Turtle/DSC08369.jpg

More Pics Soon !

KennyOffroad
03-05-2010, 12:43 PM
Stock axle out and mock up of Dana 60, waiting for some parts to finish the suspension, and should be sitting on it own soon.

http://i251.photobucket.com/albums/gg305/KennyOffroad/Turtle/DSC08418.jpg
http://i251.photobucket.com/albums/gg305/KennyOffroad/Turtle/DSC08417.jpg
http://i251.photobucket.com/albums/gg305/KennyOffroad/Turtle/DSC08419.jpg
http://i251.photobucket.com/albums/gg305/KennyOffroad/Turtle/DSC08421.jpg

Beefy
03-05-2010, 12:45 PM
Nice work

MuddyPaws 3.0
03-05-2010, 03:21 PM
Too damn cold to be working outside.

But cool. Gonna be done for the Invasion? :hehe:

KennyOffroad
03-07-2010, 11:37 AM
Nice work


Thanks

Too damn cold to be working outside.

But cool. Gonna be done for the Invasion? :hehe:


Hopefully soon and it is not that cold now with spring around the corner.





More pics soon !

KennyOffroad
03-25-2010, 07:40 AM
Front supension half way done, it is sitting on it own for now, still need to make some front shackle mounts and F/R shock mounts and finish brakes and start working on the steering.
http://i251.photobucket.com/albums/gg305/KennyOffroad/Turtle/DSC08544.jpg
http://i251.photobucket.com/albums/gg305/KennyOffroad/Turtle/DSC08546.jpg

KennyOffroad
04-16-2010, 07:56 AM
Little update Pic
http://i251.photobucket.com/albums/gg305/KennyOffroad/Turtle/Beadlock.jpg
Still need to finish brakes and shock mounts and make room for the Tire/wheel combo.

KennyOffroad
05-02-2010, 11:14 AM
More Updates, It is alive, still more to do.
http://i251.photobucket.com/albums/gg305/KennyOffroad/Turtle/Rig.jpg

thrca
05-02-2010, 01:47 PM
Lookin good, despite not having a 7 spoke grill.

KennyOffroad
05-14-2010, 09:22 AM
I trim a little metal and still have some things to finish.
http://i251.photobucket.com/albums/gg305/KennyOffroad/Turtle/DSCF0066.jpg
http://i251.photobucket.com/albums/gg305/KennyOffroad/Turtle/DSCF0060.jpg
http://i251.photobucket.com/albums/gg305/KennyOffroad/Turtle/DSCF0062.jpg
http://i251.photobucket.com/albums/gg305/KennyOffroad/Turtle/DSCF0064.jpg

Almost Done. :thumb:

Beefy
05-14-2010, 09:24 AM
You might want a connecting piece of steel in your front shackles I had mine setup like you do and they wiped out the bushings the first run

Lookin good tho

KennyOffroad
05-14-2010, 09:28 AM
You might want a connecting piece of steel in your front shackles I had mine setup like you do and they wiped out the bushings the first run

Lookin good tho

Thanks

I understand, I am working on that, still needs alot of little things done.

BIGBEN
05-14-2010, 01:23 PM
pretty damn cool. like to see odd rigs out wheeling.

KennyOffroad
05-26-2010, 10:13 PM
Brakes are done, Steering almost done, and finish front and rear shackles, shocks and trim metal. :thumb:
http://i251.photobucket.com/albums/gg305/KennyOffroad/Turtle/DSCF0167.jpg
http://i251.photobucket.com/albums/gg305/KennyOffroad/Turtle/DSCF0169.jpg
http://i251.photobucket.com/albums/gg305/KennyOffroad/Turtle/DSCF0168.jpg

KennyOffroad
05-28-2010, 12:18 PM
Front shackles are done, rear shackles are on, but not painted yet, did some flexing on the ramp , just need to put shocks on and trim metal and put bump stops on and winch on and i will be ready for a test run.:woot:

Cell phone pics
http://i251.photobucket.com/albums/gg305/KennyOffroad/Turtle/0527101821.jpg
I will post better pics soon.

Beefy
05-28-2010, 01:13 PM
Very nice!

KennyOffroad
06-07-2010, 09:29 AM
Just need to add winch and winch plate, front bump stops and shocks and put rear shocks on and ready for testing. :thumb:
http://i251.photobucket.com/albums/gg305/KennyOffroad/Turtle/DSCF0232.jpg
http://i251.photobucket.com/albums/gg305/KennyOffroad/Turtle/DSCF0234.jpg

Almost Done !

LuckyCharm4x4
06-07-2010, 11:18 AM
Holy rear shackles!

Beefy
06-07-2010, 11:20 AM
Nice work! Them are some serious shackles :hehe:

Do they hit your springs at all when you flex?

KennyOffroad
06-07-2010, 05:26 PM
Holy rear shackles!

Nice work! Them are some serious shackles :hehe:

Do they hit your springs at all when you flex?

Nope and A little overkill never hurts. :thumb:

KennyOffroad
06-16-2010, 03:55 PM
Updates ! :woot:

Cell Phone Pics
http://i251.photobucket.com/albums/gg305/KennyOffroad/Turtle/0615101305b.jpg
http://i251.photobucket.com/albums/gg305/KennyOffroad/Turtle/0615101305a.jpg
http://i251.photobucket.com/albums/gg305/KennyOffroad/Turtle/0615101305.jpg
http://i251.photobucket.com/albums/gg305/KennyOffroad/Turtle/0615101306.jpg

Should be ready for this weekend to test. :thumb:

Beefy
06-16-2010, 04:12 PM
:thumb: Looks sexy

KennyOffroad
06-25-2010, 09:45 AM
Haven't tested it yet, but did get the winch plate done and painted and front driveshaft on and rear shocks on, but just need to put front shocks on and put winch on and wire it up and I will be ready for a Test Run ! :woot:

Thank You. Mr Crawl
http://i251.photobucket.com/albums/gg305/KennyOffroad/Turtle/0624101941a.jpg
http://i251.photobucket.com/albums/gg305/KennyOffroad/Turtle/0624101948.jpg
http://i251.photobucket.com/albums/gg305/KennyOffroad/Turtle/0624101942.jpg

KennyOffroad
07-13-2010, 03:05 PM
Update ! Needs front shocks put on and Ready to Test ! :woot:

http://i251.photobucket.com/albums/gg305/KennyOffroad/Turtle/DSCF0327.jpg
http://i251.photobucket.com/albums/gg305/KennyOffroad/Turtle/DSCF0325.jpg

BIGBEN
07-13-2010, 03:08 PM
that just looks badass. :woot:

KennyOffroad
07-14-2010, 07:59 AM
that just looks badass. :woot:

Thanks :thumb:

Beefy
07-14-2010, 08:07 AM
Nice work!

While your building better put some skids on it! Rocker and underbelly

Shaggy
07-14-2010, 08:36 AM
nice work!!!!

LuckyCharm4x4
07-14-2010, 09:17 AM
Nice stance, needs a front bumper.

KennyOffroad
07-15-2010, 10:44 AM
Nice stance, needs a front bumper.

nice work!!!!

Nice work!

While your building better put some skids on it! Rocker and underbelly

Thanks


Working on skid plates and sliders this week.

KennyOffroad
08-05-2010, 05:33 PM
Updates, Test run went well, but no action pic's.

http://i251.photobucket.com/albums/gg305/KennyOffroad/Turtle/DSCF0409.jpg
http://i251.photobucket.com/albums/gg305/KennyOffroad/Turtle/DSCF0407.jpg

Metal all trim, just need exo-cage, sliders, bumpers and skid plate made and it will be done, I will be doing some more Testing soon. :woot:

KennyOffroad
09-07-2010, 10:12 PM
Wheel it for some testing and work good outback.
http://i251.photobucket.com/albums/gg305/KennyOffroad/Turtle/58943_1482314629866_1593841902_1131859_1731558_n.j pg
http://i251.photobucket.com/albums/gg305/KennyOffroad/Turtle/explorer2.jpg
http://i251.photobucket.com/albums/gg305/KennyOffroad/Turtle/explorer1.jpg

Still more to do. :thumb:

Beefy
09-07-2010, 10:13 PM
Awesome!

KennyOffroad
11-13-2010, 10:21 AM
New upgrades and pic's soon. :thumb:

XJcoupe
11-13-2010, 11:00 AM
hey- what cal/brackets, disc brake combo did you use for the rear d60 ? looking to upgrade my 60 very soon, any info or links would be awesome. cheers Rob

- look forward to the new pics, Im going the same route front/back on my XJ right now

Chevyota
11-13-2010, 12:03 PM
Thats pretty dam cool looking nice rig.

KennyOffroad
11-14-2010, 03:06 PM
hey- what cal/brackets, disc brake combo did you use for the rear d60 ? looking to upgrade my 60 very soon, any info or links would be awesome. cheers Rob

- look forward to the new pics, Im going the same route front/back on my XJ right now

I use Chevy 3/4 rotors and calipers and ballisticfabrication.com for the caliper bracket.

http://www.ballisticfabrication.com/Dana-60-FORD-Bolt-on-Caliper-Bracket_p_1596.html

XJcoupe
11-15-2010, 09:01 AM
I use Chevy 3/4 rotors and calipers and ballisticfabrication.com for the caliper bracket.

http://www.ballisticfabrication.com/Dana-60-FORD-Bolt-on-Caliper-Bracket_p_1596.html

thanks for the info :thumb: - ballistic here I come

KennyOffroad
09-08-2011, 10:07 AM
Updates, Skid plate done and Hydro assist is almost install, and some paint work, more testing this weeking.
http://i251.photobucket.com/albums/gg305/KennyOffroad/Turtle/2011-08-23_17-23-34_68.jpg
http://i251.photobucket.com/albums/gg305/KennyOffroad/Turtle/2011-08-27_07-59-51_105.jpg
http://i251.photobucket.com/albums/gg305/KennyOffroad/Turtle/2011-08-27_07-59-28_226.jpg
http://i251.photobucket.com/albums/gg305/KennyOffroad/Turtle/2011-08-29_17-49-03_835.jpg

Shaggy
09-08-2011, 09:22 PM
that thing is sexy!

BigBird
09-09-2011, 09:05 AM
that thing is sexy!

Boggers make anything look sexy:hug:... But I do agree... Nice work!!!

KennyOffroad
09-12-2011, 01:30 PM
Thanks :thumb: